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IndonesiaIn the cold chain logistics, food processing and catering industries, the choice of industrial ice maker machine directly affects operational efficiency and cost control. From ice type characteristics, equipment performance to purchasing skills, this article systematically analyzes how to choose the most suitable ice-making equipment according to actual needs, helping individual merchants and small and medium-sized enterprises to improve their operating efficiency.
Ice Type Function Analysis And Scene Matching
1. Industrial tube ice machine: A rising star for iced drinks
Industrial tube ice machine can slow down the melting speed of ice cubes with its hollow tubular structure, and its unique appearance is popular in the edible ice wholesale industry. When choosing a tube ice machine, you need to pay attention to the thickness of the tube wall. High-quality models use 3 mm thickened stainless steel tubes to avoid breakage during transportation. It is recommended that the industrial tube ice machine be equipped with an anti-blocking design to prevent ice debris from blocking the pipeline.
2. Industrial ice flake machine: An efficient cooling and preservation tool
The core advantage of industrial ice flake machine is its ultra-thin ice flakes less than 2 mm, which can contact with objects to the greatest extent and can quickly cool down, ensuring that the moisture of the objects does not lose and maintain their original flavor. It is mostly used in fisheries, vegetable preservation and transportation, supermarket food display, and also used for cooling when mixing concrete. If it needs to be used at sea, you need to choose a seawater flake ice machine, which uses a more corrosion-resistant material that can better adapt to the shipboard environment
3. Ice block making machine: A mobile operating tool for deep freezing
The ice block making machine circulates -18℃ low-temperature brine to make block ice with a core temperature of -25℃, which is an ideal choice for street stall economy and small fresh food stalls. The ice machine for stalls must have an automatic brine ratio function to prevent concentration imbalance from corroding the equipment.
4. Industrial ice cube machine: A visual tool for consumption upgrade
The 2.5 cm transparent cube ice produced by the Industrial cube ice machine is not only a cooling tool, but also a visual symbol to enhance the consumer experience. High-end cafes and bars need to pay attention to the transparency of ice and choose models with built-in three-stage filtration systems to avoid white crystals caused by poor water quality. The popular commercial ice cube machine is recommended to be equipped with ultraviolet disinfection function, and citric acid is used to clean the ice mold regularly every month to keep the ice crystal clear.
Analysis Of Key Technologies Of Refrigeration System
1.Refrigerant selection and energy efficiency balance
The refrigerant of industrial ice maker machine directly affects the performance and environmental protection of the equipment. Small businesses can choose R404A refrigerant models, which take into account cost-effectiveness and refrigeration efficiency; large equipment is recommended to choose ammonia refrigeration system, ice maker will refrigeration efficiency 8% higher than traditional refrigerants, but it is necessary to ensure that the site ventilation meets the standards. Environmentally friendly enterprises can pay attention to models using CO₂ transcritical cycle, which can still maintain a high energy efficiency ratio under -25℃ working conditions.
2.Evaporator material
As the core component of the ice maker evaporator, the material selection directly determines the life of the industrial ice maker machine. Galvanized steel plate models have been gradually phased out, and 316L stainless steel has become the mainstream choice. It is recommended that users use magnets to detect the authenticity of the material – high-quality 316L stainless steel should be completely non-magnetic. Merchants in coastal areas need to choose titanium alloy coated ice maker evaporators, which have a 3-fold increase in salt spray corrosion resistance and a lifespan of more than 12 years.
Industrial Ice Maker Machine Energy Consumption Control And Cost Optimization Solutions
1.Accurately calculate ice demand
The key to avoiding idle or overloaded operation of industrial ice makers is to accurately predict ice usage. The calculation formula is: (peak hourly ice usage × 4 hours) + 20% safety margin. For example, a milk tea shop with an average of 300 cups per day needs 200 grams of ice per cup, and a 150 kg daily output ice machine should be selected to avoid affecting operations due to insufficient production capacity.
2.Energy-saving technology application
Most traditional ice machines use fixed-frequency compressors and water pump systems. Once started, they run at full power, with high energy consumption and unstable efficiency. Pecold uses a variable frequency control system to intelligently adjust the operating frequency of core components such as compressors and motors to achieve on-demand energy supply and achieve higher energy utilization efficiency.
Technical advantages: Energy saving 15%-35%: Automatically adjust power according to actual load to avoid unnecessary energy waste; More stable ice making: More precise temperature control and more stable ice making speed.
Health,Safety And Compliance Management
Regularly clean the industrial ice machine, including the ice machine evaporator, water inlet pipe, condenser and other key parts of the ice machine
When not in use for a long time, the industrial ice machine should be thoroughly cleaned and covered with a dust cover after it is completely dry to prevent dust from entering the equipment. It should be powered on regularly to prevent aging of ice machine parts.
Mandatory requirements for water quality treatment
Water hardness directly affects the life of the industrial ice machine and the quality of ice cubes. Merchants in hard water areas need to install ion exchange resin modules to control the water hardness below 3mmol/L. When the total dissolved solids (TDS) value is higher than 50ppm, a reverse osmosis filtration system must be configured to ensure the safety of edible ice.
Core Dimensions of Decision-making for Purchasing Industrial Ice Maker Machine
1.Space Layout and Equipment Adaptation
2.5 cubic meters of heat dissipation space must be reserved for every ton of ice produced, and the installation location of the industrial ice maker must be away from heat sources and direct sunlight. Small shops are recommended to choose vertical structure models, which can achieve 200 kilograms of ice per day with an area of only 1.2 square meters.
2.After-sales Service Evaluation Standards
- High-quality suppliers should provide:
- One-year free remote warranty for major parts
- Provide installation guidance and after-sales guarantee
Industrial ice maker maintenance services must include remote fault diagnosis functions to quickly locate problems and reduce downtime losses caused by machine failures.
Cost Control And Maintenance Tips For Industrial Ice Maker Machine
1.Low-cost maintenance plan
Filter replacement cycle: replace the pre-filter every 3 months, and the activated carbon filter every 6 months
Condenser cleaning: clean the dust with a soft brush every month, which can improve the heat dissipation efficiency by 15%
Lubrication management: add food-grade lubricating oil to the ice maker compressor bearing every 2000 hours to reduce bearing friction and ensure that there is no fault in use
2. Fault prediction and emergency treatment
Abnormal sound: The metal friction sound of the compressor may be caused by bearing damage, and the machine needs to be shut down for inspection immediately
Ice quality decreases: Check whether the evaporator is frosted evenly. Uneven frost layer is mostly caused by refrigerant leakage
Ice has odor or impurities: Prioritize the aging of the water pipe sealing ring and replace the silicone seal
3. Budget allocation suggestions
Equipment procurement accounts for 70% (give priority to the equipment parts with the highest performance and cost-effectiveness)
Installation and commissioning accounts for 10% (ensure that the machine is in the best condition during operation)
Maintenance reserve accounts for 20% (prevent the machine from sudden failure and cannot be used)